What does it do?
With ProMANAGE’s Maintenance Management Module, maintenance operations’ equipment, personnel, part, stock, document, activity, performance, effort and plan components can be tracked.
This module provides guidance in orderly and low cost realization of maintenance operations that would ensure removal of accidental situations that prevent manufacturing operations via tracking all of the components in the period starting from determining manufacturing operations to their actualization.
Through ensuring Digital Maintenance Management, it provides the opportunity to make analyses of performed operations and to digitally access operational details/documents. Moreover, it makes sure that operation follow-up and information flow are carried out independent of individuals.
In addition, it decreases the cost of maintenance operations through ensuring that the orientation process is lowered to a minimum, the activity is carried out appropriately at first shot, maintenance is made to the equipment in line with requirements and stock amounts are kept in an optimum.
Why should it be used?
Machine and personnel are necessary investments for manufacturing. Investment management must ensure that appropriate investment is made, while product management should make sure that investments are used in the most appropriate and affective manner. Maintenance management, meanwhile, is a part of investment and manufacturing management.
In order for manufacturing costs to be decreased and the machinery, meaning investment, to be used affectively, accidental stoppages shouldn’t be experienced and if experienced, must be removed urgently.
Removal of the factor that leads to machine malfunction before it takes place can be achieved through affective maintenance management. With ProMANAGE Manufacturing Operations Management System, maintenance plans are formed in line with the analyses made on the machines with ProMANAGE Maintenance Management Module after MTBF and MTTR analysis of stoppages are made and maintenance is ensured on time and in an appropriate manner.
In case of a malfunction, rapid response must be given to the machines. With ProMANAGE’s Maintenance Management Module, instant spreading of information and the situation is ensured through mail/SMS/mobile warning notifications, paving the way for the necessary response to be given without delay.
In order to establish follow-up on investment planning and performance tracking, maintenance operations must be tracked and analyzed based on equipment, personnel and activity. Analysis of all components of the performed operations is ensured.
Tracking of part, stock and requirement data are also significant in carrying out maintenance operations on time and appropriately. ProMANAGE Maintenance Management Module can send mail/SMS/mobile warning notifications when parts are below the critical level, as well as tracking up-to-date stock information.
How does it affect production?
Through ensuring affective planned maintenance management in the ProMANAGE Maintenance Management system;
Utility durations of machines are increased and production costs are decreased via lowering malfunction ratios.
Organization of maintenance plans in line with the machinery’s operating durations and performed cycles is made possible. Through this, machine capacity usage duration is increased and maintenance costs are decreased via using limited maintenance sources appropriately.
Communication between production and maintenance teams in terms of planning is increased and by this means, on time realization of maintenance operations is ensured.
Information spreading is ensured in case of a malfunction and malfunction stoppage durations are decreased.
Opportunity to turn all the details of maintenance activities into orders in a lean manner is provided and maintenance operation durations are decreased. Hence, machine utility and capacity usages are increased via delivering machines to production in a shorter amount of time.